Effective thermal management with a HYDAC hydraulic oil cooler or engine cooling system can significantly enhance the performance and longevity of mobile/off-highway OEM machinery. HYDAC’s cooler filter tank, a pre-configured system with harmonized components, is custom-built to meet specific thermal management needs. This innovative solution boosts component efficiency while minimizing tank size, leakage, and plumbing complexity.
The HYDAC cooler filter tank, a single-unit solution, is sourced exclusively from HYDAC, contrasting typical cooling systems that often rely on multiple suppliers, escalating production costs. This integrated unit is more compact, lightweight, and energy-efficient, and it benefits from fewer leakage points due to the minimal need for additional component plumbing.
This system is ideal for mobile OEMs producing over 250 applications annually. It’s an all-encompassing solution suitable for diesel, hybrid, and electrically powered machinery.
Cooler Filter Tank
The CMS series of HYDAC combination coolers are optimized cooler filter tanks for various cooling requirements. They offer customization to meet the rigorous demands of mobile applications, delivering robust performance and efficiency despite their compact size.
The tank’s efficient filtration allows for a reduced reservoir size, lowering the overall volume. It boasts excellent retention capabilities with minimal pressure drop. Crafted using rotational molding with polyamide PA 6, the tank can be custom-shaped to client specifications. The advanced design of the cooler filter tank components can reduce tank size by up to 40%.
The HYDAC cooler filter tank efficiently utilizes space on mobile machinery, offering a compact solution with a high-quality protection filter. The single-core cooler is designed for optimal airflow, easy maintenance, and minimal blockage. Its filter includes enhanced deaeration windows for improved flow and proprietary sealing technology for leak-proof filtration, exclusive to HYDAC.
Expert Fluid Engineering
HYDAC’s expertise in air separation capacity and flow dynamics stems from years of research, contributing to the optimal design of cooler filter tanks. Our comprehensive experience in hydraulics and mobile/off-highway applications allows us to create tailor-made systems, and our engineering process encompasses concept development, design, prototyping, pre-series testing, and production.
Developing a cooler filter tank system starts with analyzing your application’s operational conditions and space constraints. We meticulously consider installation space, performance needs, temperature limits, mechanical stresses, component count, and functional requirements. Utilizing our configuration and simulation tools, we craft a cooler filter tank tailored to your specific needs, focusing on flow optimization to reduce tank size, weight, leakage points, plumbing needs, and the amount of air in the oil.
Prototype quality is assured through initial sample inspection, in-machine measurements, and field tests for leaks and vibrations. Adjustments are made as needed, leading to a final, optimized design. The final product includes a well-coordinated component assembly, potentially including a return-suction line filter, breather filter, protective grille, hydraulic fan, an oil tank with refined geometry, and a fluid level indicator.
The optimized cooling concept creates a space-efficient design, enhanced performance, and reduced noise due to the damping properties of the oil tank. The cooler filter tank is a single component with one part number for easy ordering and installation.
Other Mobile Cooling Systems
HYDAC’s engine cooling systems offer sustainable efficiency and service life improvements for mobile machinery. Tailor-made to client specifications, these systems ensure optimal thermal management and are versatile for diesel, hybrid, and electric machines.
Mobile Air Coolers
The HYDAC Mobile Air Coolers AC-M Series offers a compact, high-efficiency engine cooling solution that’s easy to install. The AC-M series includes two air fin designs, one for enhanced cooling capacity and the other for reduced contamination susceptibility, effective for oil and coolant with varying electrical conductivities.
Mobile Fluid Cooling Systems
HYDAC’s Mobile Fluid Cooling Systems provide superior cooling to mitigate damage and failure risks. This comprehensive engine cooling solution addresses thermal management challenges and extends equipment service life.
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